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CTE Wind R&D and Consulting services are the first choice when it comes to foundation design regardless of the WTG-manufacturer, model, size, power or soil conditions. Thanks to internal R&D-Team with senior engineers, holding over 100 years of cumulated experience in the design of wind turbine foundations, nothing is impossible.

La Richardais (FRA) – In 2019 Developers worldwide have globally commissioned a little over 45GW of onshore wind turbines. According to Bloomberg New Energy Finance, the Danish firm Vestas remained this way the world’s leading wind turbine supplier, with Spanish-German wind engineering company Siemens Gamesa a strong second. Chinas manufacturer number one Goldwind was third in the rankings, while US-Leader GE Renewable Energy’s secured its fourth place. Together the top four manufacturers accounted for 55 percent of the market share.

100 years of cumulated experience

This statement applies more or less also to CTE Wind, which calculated, designed and evaluated about 5000 WTG-foundations in 2019 around the globe. Thanks to CTE Wind’s internal R&D, with senior engineers holding over 100 years of cumulated experience in the design of wind turbine foundations worldwide, new turbine models from the top manufacturers as well as less common WTG-models from smaller or local manufacturers are only a little challenge. CTE Wind engineering services lead to state-of-the-art foundation solutions for wind turbines. Regardless of whether it is a prototype, such as GE’s giant 12 MW Haliade X or smaller 1 MW machine, from German ENO or Dutch EWT.

Wooden tower

Also worth mentioning: the different types of towers for wind turbines. Concrete (hollow foundation) and steel towers are well known to CTE Wind. Both tower systems are suitable to be used alone or in combination. Even foundations with wooden towers were calculated and designed by CTE Wind in the past. The sum of all experiences made during the projects since 2003 is the reason why their engineering services in foundation design are the first choice for wind turbine manufacturers, wind park developers and EPC contractors worldwide.

Experts in Foundation Design

From 1 to 12 MW wind turbines

According to Bloomberg New Energy Finance in 2019 developers worldwide have globally
commissioned a little over 45GW of onshore wind turbines. CTE Wind designed, valueengineered
or peer-reviewed foundations close to 1,500 WTG-foundations around the globe,
which represents around 5 GW of the installed onshore wind energy in 2019. A good result
for the 30 engineers working together worldwide. CTE Wind is an international engineering
consulting firm, headquartered in France, and specialized in the analysis and design of
onshore wind turbine foundations. Its engineering services lead to inventive foundation
solutions for wind turbines. In Rotterdam, they have designed the foundation for GE’s giant
12 MW Haliade X. But they are also with familiar with smaller 1 MW machines carried by
wooden towers. «Thanks to our experienced civil, structural and geotechnical senior
engineers the design of those wind turbine foundations worldwide are only a little challenge
to us», said Alexander MARTIN, CEO of CTE Wind International, «regardless if it is for new
turbine models from the top manufacturers or less common WTG-models from smaller or
local manufacturers», he added.

Biggest wind park in France, Poland and Spain

The sum of all experiences made since 2003 is the reason why CTE Wind’s engineering
team with offices in Brazil, Poland, Portugal, Spain, USA and Asia are often the first
choice for OEMS, wind park developers and EPC/BoP contractors. «That is how we
achieved to do over 17,500 wind turbines in 67 countries and without any failures», continues
MARTIN. One of CTE Winds main goals is to deliver foundation designs that optimizes the
use of resources and help to save concrete and reinforcement steel. Such a solution is the
patented SOFT-SPOT®, a gravity foundation with a soft layer under the anchor cage. Each
project receives an adapted design solution to the specific soil conditions. In Finland CTE
Wind designed a rock anchor solution when its engineers also designed a near-shore
foundation in Asias Mekong-Delta. «The trust of our customers leads us not only to
design special and new solutions but also the foundations for the biggest wind parks in
France, Spain and Poland. We are thrilled when we can play an important role in a wind farm
project. This shows the confidence of our customers in our designs and is also an
encouragement for us to continue to perform well», he ends.

Since 2019 CTE Wind provides geotechnical engineering services to their clients. Over the last six months, Ana Bielza, Senior Engineer at CTE Wind Iberica has taken part in over 45 projects. We have asked her what she actually does and why her role is crucial for the foundation design of wind turbine generators (WTG).

Can you briefly explain to us what a specialist in geotechnical engineering like you does?
Ana Bielza: Geotechnicians apply scientific methods and engineering principles to predict the response of the ground to the foundation requirements. They then deliver this information to the civil engineers so they can design foundations accordingly.

What is the difference between common geotechnical engineering for bridges or building compared to the WTG-geotechnics?
Ana Bielza: There are not many differences. The ground has to be investigated with similar methods (drillings, geophysics, lab tests, etc.) and the same kind of parameters are needed. But the ground capacity is usually not what determines the foundation size, because most of the time the soil strength transmitted by a turbine foundation is not high. Besides, settlements in general are not important in this type of structures. But rotational stiffness can rather be the main ground parameter to manage and sometimes it can even set the foundation size.

CTE Wind offers his services worldwide

You worked on over 45 projects in six months, which is quite a lot. In which countries did you take a look at the ground?
Ana Bielza: Yes, there were many. It looks like our services are very appreciated by the customers (She smiles delighted). I worked for projects in Argentina, Australia, Belgium, Brazil, Chile, India, Indonesia, Israel, Lithuania, Mexico, Netherlands, Peru, Russia, Spain, Tanzania, Tonga, Turkey, and Ukraine. Of course, every country has its peculiarities. And I not only mean the different ground types you can find but also how the different investigations that are conducted and how the results are delivered.

Looking back on these last months, what were the challenges? Can you maybe share one or two projects with us?
Ana Bielza: Challenging projects are usually the ones located on recent soils in seismic areas and near to the shore (high water table). For example, we have done several basic designs for a huge project in India with 1000 wind turbines, located on a saline desertic zone most of the year. But during the monsoon season the landscape becomes a swamp, with water at ground level. It is a region with an extreme seismic risks, on a recent granular soil (potentially liquefiable) and very aggressive to the concrete. We had to analyze the ground with just four boreholes in an area for 1000 turbines!

Sounds like fun. As far as we know, there are no known cases of significant damage from liquefaction in wind farms. So, how did you solve this problem?
Ana Bielza: Well, with only four drillings for such a huge area, it was mandatory to be conservative, therefore, and according to the client, we worked with two possible scenarios. We hope they were representative for the situation in most of the future turbine positions. The civil engineer then follows our specifications and designs the foundations accordingly with piles.

Trust is an important key factor

Could you tell us about another project?
Ana Bielza: Another challenging project has been the one in a country in South America, a wind farm with over 40 turbines. This was a constructive design where we had also drafted the geotechnical study from a factual report given by the customer, with 45 boreholes, 80 trial pits and 46 geophysical tests as well as an important amount of laboratory tests. The ground was good, a consolidated gravely soil -a conglomerate-, but seemed to be prone to suffer some dissolution because it had salt in its matrix.

What does it mean exactly?
Ana Bielza: The matrix describes the different layers a soil can have. The salt in the matrix can be dissolved by heavy rain or ground water. But even if the ground suffers an hypothetical dissolution, the remaining gravely soil would show enough strength and rigidity to carry the WTG. Besides, there was no water at all in the area, it was in a desert area.

Good conditions. What was the problem then?
Ana Bielza: Yes, but the client was pressuring us to set down categorically that there was no risk of dissolution, and there was no possibility at all for buoyancy. The geotechnics of the project showed good conditions for our SOFT-SPOT® foundation, but the wind farm owner seemed to have unfounded fears and wanted us to affirm that there was zero risk in this area. But zero risk does not exist. It was tricky to explain why there are no risk but we had to write about an hypothetical dissolution. Luckily, we finally came to an understanding. (ctewind)

CTP – CTE Wind Poland joined the polish wind energy association and the Polish-German wind energy club. The key goals of the club’s activities are the support of the wind energy in Poland and Germany with CTE Wind’s WTG-design and geotech consulting.

CTP joined the Polish Wind Energy Association (PWEA). This gives CTE Wind access to a wider customer base and allows the specialist of wind turbine foundation design to influence the development of the wind energy industry in Poland. Moreover, it facilitates our participation in the work and events of the association.

Annual wind conference in Poland

One of them is the annual PWEA conference in Serock (Poland), on August 24-26. CTP – CTE Wind Poland CEO Dariusz Krasowski will participate at the this years conference. One of the topics will give status update about the onshore wind market in Poland and in Europe.

CTP, joined Polish-German wind energy club

At the same time, CTP joined the group of the Polish-German wind energy club – DPWEC. The club is an exciting place to exchange experiences and build up relationships and contacts in the wind industry. The key goals of the club’s activities are the support of the wind energy in Poland and Germany with new upcoming solutions.

CTP, as part of CTE Wind International

CTP, as part of CTE Wind International, did in the past some excellent work with foundation design for the biggest wind park close to the Baltic sea with 81 wind turbines . You can read more about our nearshore solution here: Biggest Wind Park In Poland

Warsaw (POL) /La Richardais (FRA) – Poland biggest wind park with an estimated power output of 220 MW is currently in the assembly phase. The project is a complex of parcs on the Middle Seashore close to the Baltic sea and will have 81 wind turbines. It is scheduled for completion next year. CTE Wind made the foundation design for all WTGs trough his local office in Warsaw.

Since 2011 CTP – part of CTE Wind International – designed 777 WTG foundations for onshore power plants in Poland. CTPs office in Warsaw is responsible not only for Poland but also for all Baltic countries up to Kazakhstan. Commenting on the largest Polish project, Dariusz Krasowski, CEO and engineer of CTP, said: « We are delighted to have played an important role in this project. This shows the confidence of our customers in our designs and is also an encouragement for us to continue to perform well. »

If you want to learn more about CTE Wind International you can read more articles about projects and news in OUR-PROJECTS & OUR-NEWS – sections.
For more Information about OUR-SERVICES please CONTACT US.

About CTE Wind International

CTE Wind is an international engineering consulting firm specialized in the analysis and design of onshore wind turbine foundations. The company is active in the wind energy sector since 2003. Over the last 16 years CTE Wind calculated foundations for 15’000 turbines in 61 countries. CTE Wind has offices in France (HQ), Brazil, Asia, Poland, Portugal, Ireland and in Spain.

If you want to learn more about CTE Wind International you can read more articles about projects and news in OUR-PROJECTS & OUR-NEWS – sections. For more Information about OUR-SERVICES please CONTACT US.