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CTE Wind designed the deep foundation and anchor cage for a NRG Patagonia wind turbine in Argentina. The 1.5 MW will help Castelli, a town with 10,000 residents, to grow their sustainable energy production.
Buenos Aires (ARG) – Although Argentina’s wind energy has been on hold for a while, there still is a demand for wind industry specialists such as CTE Wind to extend expertise on wind projects. Our sister company, CTE Wind Ibérica, received an interesting request from the Cooperativa de Electricidad Castelli (CUECCA) for a wind energy project located 185 km from the city of Buenos Aires. The cooperative’s main goal is to grow sustainable energy production in Castelli, a smaller town with about 10,000 residents. In striving to meet its goals, CUECCA moved forward to install a 1.5 MW wind turbine from the local WTG manufacturer NRG Patagonia (NRGP).
CTE Wind has been selected by NRGP for the foundation design. Due to the unique soil conditions, a deep foundation with piles was designed. CTE Wind also contributed the optimized design of the anchor cage, providing substantial savings in steel reinforcement. Enrique MARTINEZ, Commercial Manager of CTE Wind Ibérica said: « We are thrilled to work on this project. Even if it is a small project, we want to find the best possible solution for the customer. »
Recently, an important project milestone has been reached: breaking ground and the beginning of the foundation construction. « Every step has been done in due time. This is also one of the reasons why customers keep coming back to CTE Wind», added MARTINEZ.
The 82m rotor for CUECCA´s NRGP 82 was unloaded not long ago in the Port of Zarate, Argentina. The rotor was manufactured in the US. The 82 is the tallest model so far from NRGP with a hub height of 80 meters and a rotor diameter of 82 meters. Soon 4,000 households of Castelli will enjoy green energy from their own wind turbine.
If you want to learn more about CTE Wind International and CTE Winds SOLUTIONS please visite OUR-PROJECTS & OUR-NEWS – sections. For more Information about OUR-SERVICES please CONTACT US.
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Pecos Wind Power has the ability to connect end-users across industries and applications to clean, low cost wind power generated in their own backyard. CTE Wind USA calculated three WTG foundation design solutions. Additionally, CTE Wind provided the geotechnical study and construction support.
CTE Wind USA is already hitting the ground running offering well-received, creatively engineered optimizations. One of CTE Wind USA’s ongoing projects with Pecos Wind Power began as an organic industry referral. Pecos Wind Power, based out of Massachusetts, specializes in designing, building, and selling wind turbines for economical distributed generation. When Josh Groleau, the CEO of Pecos Wind Power, learned about CTE Wind’s cost-saving foundation design solutions, he recognized the value in the opportunity to work together to drive down the levelized cost of distributed wind energy for communities all over the United States and quickly reached out. CTE Wind’s impressive optimization offerings led to the first design proposal including 3 WTG design solutions: a standard gravity base foundation (used as a benchmark to compare the other options), a post-tensioned pile of stacked precast rings, and a driven finned steel pile. Additionally, CTE Wind is providing the geotechnical study and construction support. CTE Wind USA’s unmatched technical expertise and high level of customer service has led to a mutually beneficial relationship with Pecos Wind Power, helping to achieve its mission to increase the accessibility of wind-generated electricity through this proud partnership. |
If you want to learn more about CTE Wind USA and CTE Winds SOLUTIONS please visite OUR-PROJECTS & OUR-NEWS – sections. For more Information about OUR-SERVICES please CONTACT US.
After our DNV certification in Germany, a high level technical review of the SOFT-SPOT™ solution has been done by DNV in the United States. Our experience shows that the Soft-Spot solution saves between 5 and 25 percent of foundation concrete, in addition to excavation volume reductions.
CTE Wind’s SOFT-SPOT™ solution has already proven its merits in over 80 wind projects globally and over 1200 foundations built featuring this optimization solution. In the United States, we are proud to report that a high level technical review by DNV found the design to be “generally consistent with the US wind energy standards.” Furthermore, the review anticipates that “the Soft-Spot™ concept can also be applied to octagonal-shaped shallow depth concrete gravity foundations.” |
Our experience shows that the SOFT-SPOT™ solution saves between 5 and 25 percent of foundation concrete, in addition to excavation volume reductions. These savings represent a significant reduction of the Levelized Cost of Energy as well as reductions of the carbon footprint of wind energy.
If you want to learn more about CTE Wind USA and CTE Winds SOLUTIONS please visite OUR-PROJECTS & OUR-NEWS – sections. For more Information about OUR-SERVICES please CONTACT US.
Interview with Ana Bielza, Senior Engineer CTE Wind Iberica
Head of Geotech Services CTE Wind International
Since 2019 CTE Wind provides geotechnical engineering services to their clients. Over the last six months, Ana Bielza, Senior Engineer at CTE Wind Iberica has taken part in over 45 projects. We have asked her what she actually does and why her role is crucial for the foundation design of wind turbine generators (WTG).
Can you briefly explain to us what a specialist in geotechnical engineering like you does?
Ana Bielza: Geotechnicians apply scientific methods and engineering principles to predict the response of the ground to the foundation requirements. They then deliver this information to the civil engineers so they can design foundations accordingly.
What is the difference between common geotechnical engineering for bridges or building compared to the WTG-geotechnics?
Ana Bielza: There are not many differences. The ground has to be investigated with similar methods (drillings, geophysics, lab tests, etc.) and the same kind of parameters are needed. But the ground capacity is usually not what determines the foundation size, because most of the time the soil strength transmitted by a turbine foundation is not high. Besides, settlements in general are not important in this type of structures. But rotational stiffness can rather be the main ground parameter to manage and sometimes it can even set the foundation size.
CTE Wind offers his services worldwide
You worked on over 45 projects in six months, which is quite a lot. In which countries did you take a look at the ground?
Ana Bielza: Yes, there were many. It looks like our services are very appreciated by the customers (She smiles delighted). I worked for projects in Argentina, Australia, Belgium, Brazil, Chile, India, Indonesia, Israel, Lithuania, Mexico, Netherlands, Peru, Russia, Spain, Tanzania, Tonga, Turkey, and Ukraine. Of course, every country has its peculiarities. And I not only mean the different ground types you can find but also how the different investigations that are conducted and how the results are delivered.
Looking back on these last months, what were the challenges? Can you maybe share one or two projects with us?
Ana Bielza: Challenging projects are usually the ones located on recent soils in seismic areas and near to the shore (high water table). For example, we have done several basic designs for a huge project in India with 1000 wind turbines, located on a saline desertic zone most of the year. But during the monsoon season the landscape becomes a swamp, with water at ground level. It is a region with an extreme seismic risks, on a recent granular soil (potentially liquefiable) and very aggressive to the concrete. We had to analyze the ground with just four boreholes in an area for 1000 turbines!
Sounds like fun. As far as we know, there are no known cases of significant damage from liquefaction in wind farms. So, how did you solve this problem?
Ana Bielza: Well, with only four drillings for such a huge area, it was mandatory to be conservative, therefore, and according to the client, we worked with two possible scenarios. We hope they were representative for the situation in most of the future turbine positions. The civil engineer then follows our specifications and designs the foundations accordingly with piles.
Trust is an important key factor
Could you tell us about another project?
Ana Bielza: Another challenging project has been the one in a country in South America, a wind farm with over 40 turbines. This was a constructive design where we had also drafted the geotechnical study from a factual report given by the customer, with 45 boreholes, 80 trial pits and 46 geophysical tests as well as an important amount of laboratory tests. The ground was good, a consolidated gravely soil -a conglomerate-, but seemed to be prone to suffer some dissolution because it had salt in its matrix.
What does it mean exactly?
Ana Bielza: The matrix describes the different layers a soil can have. The salt in the matrix can be dissolved by heavy rain or ground water. But even if the ground suffers an hypothetical dissolution, the remaining gravely soil would show enough strength and rigidity to carry the WTG. Besides, there was no water at all in the area, it was in a desert area.
Good conditions. What was the problem then?
Ana Bielza: Yes, but the client was pressuring us to set down categorically that there was no risk of dissolution, and there was no possibility at all for buoyancy. The geotechnics of the project showed good conditions for our SOFT-SPOT® foundation, but the wind farm owner seemed to have unfounded fears and wanted us to affirm that there was zero risk in this area. But zero risk does not exist. It was tricky to explain why there are no risk but we had to write about an hypothetical dissolution. Luckily, we finally came to an understanding. (ctewind)
If you want to learn more about CTE Wind International you can read more articles about projects and news in OUR-PROJECTS & OUR-NEWS – sections.
For more Information about OUR-SERVICES please CONTACT US.
CTE Wind USA will exhibts for the first time at Cleanpower exhibition in Salt Lake City, UT. The event will be held on December 7 – 8, 2021 at the Salt Palace Convention Center. The motto of the exposition is Accelerating the Energy Transition.
CLEANPOWER 2021 is the renewable energy industry’s premier event, bringing together policy leaders, industry experts, and major players together for a week of learning, networking, and innovation. The WINDPOWER Conference and Exhibition will continue as the heart of CLEANPOWER, with the addition of exhibition space and conference programming for utility-scale solar, storage, and other clean energy technologies. |
CTE Wind USA CEO Alexander MARTIN and Director of Operations and Engineerin Jomâa BEN HASSINE will attend the most important exposition in the Western Hemisphere to discuss about key trends of wind energy market in Nort America and world wide.
This is a great opportunity for interested companies and experts to meet our dedicated management and sales team to learn more about CTE Wind’s civil engineering and foundation expertise and to talk about future business opportunities.
Please do not hesitate to write us to arrange a meeting.
We are looking forward to meeting you in Salt Lake, UT.
LINK TO CONTACT
If you want to learn more about CTE Wind USA and CTE Winds SOLUTIONS please visite OUR-PROJECTS & OUR-NEWS – sections. For more Information about OUR-SERVICES please CONTACT US.
Salt Lake City, UT | Salt Palace Convention Center
December 7 – 8, 2021
Nearshore wind turbines
CTE Wind Asia has been awarded with its 3rd nearshore project. To this day, the Asiaese expert in foundation design has calculated 27 nearshore wind turbine foundations.
Hanoi (VNM) /La Richardais (FRA) – CTE Wind International branch office in Asia (CTV) captures the spirit of the times with its new design for nearshore foundation for wind turbine generator. With its 3rd project in the intertidal zone in Mekong delta of Asia CTV won again the customers’ trust. This is already the 3rd project since 2019. With 18 wind turbines and a total power 75MW this project has increased the total of final designs made by CTV to 27. The other two nearshore projects are located in theThanh Hai and in Vung Tau provinces.
New design allows up to 30 % savings
All CTE Wind’s nearshore foundation designs allow to save 30 percent of the construction costs compared to similar projects due to the astonishing design. For the 4.1 MW machines CTE Wind Asia has designed a foundation with 550m3 of concrete, 120 tons of steel and 44 piles. The piles have an average length of 60 meters and are hammered into the muddy nearshore underground. In fact, the geotechnics were very challenging and the piles were also designed in-house to withstand tides, waves and ship movements close to the platforms.
If you want to learn more about CTE Wind International you can read more articles about projects and news in OUR-PROJECTS & OUR-NEWS – sections. For more Information about OUR-SERVICES please CONTACT US.
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